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Proposal for solving issues in the inbound and outbound operations of the electronic component shelf "Smart Reel Rack"!

An electronic component shelf that achieves efficient warehouse space-saving for the management of electronic component reel inventory! Equipped with free location, FIFO, and a mis-picking prevention alarm function!

The electronic component inventory management system "Smart Reel Rack" has been widely adopted by customers facing the following challenges. 【Examples of Challenges】 ■ It takes time to search for the target reel because a storage location is designated for each reel... ■ There is a lot of wasted space because each reel has a designated storage location... ■ Managing FIFO (First In, First Out) is difficult, and it's unclear which reel to use... ■ There have been instances where time was wasted on setup changes due to the wrong reel being dispatched... By linking your existing equipment with the "Smart Reel Rack," we have achieved approximately 6 times increase in production efficiency and about 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. 【Contents (Excerpt)】 ■ System Overview ■ System Configuration Diagram ■ List of Standard Functions ■ Benefits of Implementation ■ Improvement Cases ■ Implementation Cases * We can also propose X-ray component reel counters. * For more details, please refer to the PDF materials or feel free to contact us.

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  • Other mounting machines
  • Circuit board processing machine
  • Production Management System

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Introduction of the "Smart Reel Rack" electronic component shelf with anti-misdelivery alarm function!

An electronic component shelf that achieves efficient warehouse space-saving for the management of electronic component reel inventory! Realizing zero incorrect shipments with an alarm to prevent shipping errors!

The "Smart Reel Rack" is an electronic component shelf that can achieve zero mis-shipments through a mis-shipment prevention alarm. Our product, also known as the "Intelligent Storage Management System," can solve issues such as: - It takes time to find the target reel because a storage location is designated for each reel... - There is a lot of wasted space because each reel has a designated storage location... - It is difficult to manage first-in, first-out, and it is unclear which one to use first... By linking the "Smart Reel Rack" with your existing assembly equipment, we have achieved approximately a 6-fold increase in production efficiency and about a 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF materials or feel free to contact us.

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  • SRRS1.png
  • SRRS2.png
  • 無題1.png
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  • Other mounting machines
  • Circuit board processing machine
  • Production Management System

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We are currently offering a collection of case studies on the "Streamlining of Electronic Component Reel Inventory Management"!

Achieved a reduction of approximately 1/3 in the outbound time for electronic component reels! A case study demonstrating that two racks can cover approximately 100% of an estimated 950 reels!

This document summarizes the case study of the introduction of the "Smart Reel Rack" at Adtech Plasma Technology Co., Ltd., which manufactures power supplies for semiconductor manufacturing equipment. Customers facing the following challenges should definitely take a look! ■ It takes time to pick electronic component reels. ・ It took 2 to 3 hours to dispense 200 to 300 reels of one type, which was done multiple times a day. ■ There are many setup change tasks, making it difficult to improve production efficiency. ・ Due to the variety of products in small quantities, the frequency of setup changes was high, taking 4 to 6 hours just for inbound and outbound operations each day. ■ Mistakes in electronic component reel inventory management could not be prevented. ・ Mistakes occurred among workers with limited experience and understanding, leading to a situation where operations were dependent on individuals. ・ To achieve increased production, improving work efficiency and preventing mistakes, which would reduce the burden, were challenges. For more details on the case study, please check the "PDF Download" below!

  • Other mounting machines
  • Other electronic parts
  • Other production management systems

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